A European cable manufacturer operating in high-volume markets produced technically advanced cable systems for demanding applications. Their core strength was complex cable production requiring precise process control, material performance and strict quality standards.

As part of selected cable constructions, the company used PP filler rods with PVC coating to stabilize cable roundness and support structural integrity. The customer purchased PP filler rods externally and applied a PVC coating in-house before integrating them into cable constructions to stabilize roundness.

Although technically straightforward compared to finished cable products, this component represented significantly lower volumes and lower added value relative to the company’s core cable production. Over time, management began to question whether internal coating and handling of the filler rods was the best use of production capacity.

• Diffusers

• Busbars

• Lighting tracks

• Lenses

• Lighting covers 

• LED light covers

.. and any lighting  article that needs a competitive polymer solution!